Synergy Global provides complete overhaul and rewinding support for low- and medium-voltage motors, generators, and other industrial rotating equipment. Each scope begins with documented inspection and condition assessment so that the repair plan addresses the actual electrical and mechanical causes of failure.
Inspection and overhaul scope
Equipment is dismantled in a controlled sequence, cleaned, visually inspected, and checked for winding damage, core condition, shaft and bearing wear, insulation deterioration, and signs of overheating or contamination. Findings are recorded before repair recommendations are issued.
Rewinding and restoration
Where rewinding is required, winding data is captured before removal. Replacement coils and insulation systems are selected to suit the machine duty, operating voltage, thermal class, and service environment. Mechanical components are repaired or replaced as required before controlled assembly.
Testing and handover
Completed equipment is subjected to the applicable electrical and mechanical checks, which may include insulation resistance, winding resistance, surge comparison, no-load run testing, vibration measurement, and final dimensional verification. A service report records the completed work and test results.
Service Highlights
- Incoming inspection and documented condition assessment
- Controlled coil removal, rewinding, insulation, and varnish treatment
- Mechanical inspection of shafts, bearings, housings, and cooling systems
- Final electrical and mechanical testing with service documentation
