Service Program

Electrical & Mechanical Testing

Electrical & Mechanical Testing

Electrical and mechanical testing provides evidence for repair decisions, commissioning, and return-to-service approval. Synergy Global selects tests according to equipment type, voltage class, failure history, operating symptoms, and the purpose of the assessment.

Electrical diagnostic testing

Available checks may include insulation resistance, polarization index, winding resistance, surge comparison, phase balance, core-loss assessment, and other targeted measurements. Test selection and applied values are agreed with reference to the machine and applicable procedures.

Mechanical condition checks

Shaft condition, bearing fits, housing dimensions, runout, clearances, alignment, vibration, and rotational behavior can be evaluated as part of an overhaul or standalone inspection scope.

Results and engineering review

Readings are assessed together rather than treated as isolated pass-or-fail values. The resulting report explains the observed condition, completed tests, limitations, and recommendations for repair, monitoring, or return to operation.

Service Highlights

  • Test plan selected for equipment type and assessment objective
  • Electrical insulation, winding, and core-condition checks
  • Mechanical dimensional, runout, bearing, and vibration checks
  • Documented results with engineering interpretation and recommendations
FAQ

Frequently Asked Questions

Which electrical tests do you provide?

Depending on the equipment and scope, testing may include insulation resistance, polarization index, winding resistance, surge comparison, phase balance, core-loss assessment, and controlled run checks.

Can testing be completed at our facility?

Many diagnostic tests can be performed onsite when the machine is safely isolated and accessible. Tests requiring workshop equipment, controlled rotation, dismantling, or repair will be planned offsite.

Can one test confirm that a machine is healthy?

Usually no. Reliable assessment uses a combination of test results, visual condition, operating history, machine design, and previous baseline data. The report explains the combined findings and limitations.

What preparation is required before testing?

The equipment should be safely isolated, identified, and accessible. Nameplate data, drawings, previous readings, failure history, and operating symptoms should be provided where available.